Kusintha kwa batire lakukwezga sizala: OEM vs vyakusankha vya panyuma pa kuguliska
Mukumanya kale vinthu vyakwambilira. Kukwezga kwanu kwa sizala kukuchitika pa mabatire ghakuzama-, panji ni dongosolo la 24V ilo lili na mayuniti ghanayi gha 6-volt agho ghali na waya mu mzere. Para ŵafwa, mukukhumbikwira ŵaphya. Fumbo ndakuti kasi mungaŵagura nkhu ndipo usange nchakuzirwa.
Nchakuzirwa comene kuluska umo ŵanthu ŵanandi ŵakughanaghaniranga, kweni pa vifukwa ivyo ŵakuguliska OEM ŵamuphalirani yayi.
Maseŵera gha OEM Markup
Lekani niŵe wakudunjika pa cinthu cinyake. Batiri ya Trojan T -105 iyo wakuguliska winu wa JLG wakuyowoya pa $ 200+ ndiyo Trojan T-105 iyo mungagura ku Garage ya Golf Cart pa $ 166. Fakitare yimoza, ma specs ghakuyana waka, mlingo wa ora la 225 amp, kulemera kwa mapaundi 62 ghakuyana waka. Kupambana kwake kuli waka uyo wakumuguliskani.
Nthowa za OEM zikuguliska mapaketi ghanayi gha mabatire pakati pa $560 na $1,160. Malo ghakuguliska panyuma ghakuguliska mayuniti ghakuyana waka pa $ 560 ku $ 665 yose pamoza. Tikuyowoya 40-50% markup mu milandu yinyake kwa chidindo cha wakuguliska.
Chifukwa wuli ŵanthu ŵakulipira? Vifukwa viŵiri ivyo vikukhozga nadi, ndipo chimoza icho chikukhozga yayi.
Chifukwa chakwamba chakwenelera: mabuku ghakukhwaskana na udindo. OSHA 1926.453 yikuti vigaŵa ivyo vikuŵikika m’malo mwake vikwenera kuyana na ivyo ŵakupanga ŵakayowoya. Kuŵa na mapepala gha OEM kukupangiska kuti kuwoneseska kwa chaka na chaka kuŵe kwambura kusuzga. Munthu uyo wakupwelelera chivikiliro chinu wakwenera yayi kukhozgera ivyo vikuchitika mu batire na invoice ya munthu munyake.
Chifukwa chachiŵiri chakwenelera: usange mukumanya nadi yayi kuti lifti yinu yikukhumbikwira batire wuli, uyo wakuguliska wakumuchitirani kafukufuku. GC2 na GC8 na L16 mawonekero gha vinthu, malo ghakumalizgirapo, amp-ora lakukhumbikwa pa chiyelezgero chinu. Chimanyisko ichi chili na phindu usange mukuchisoŵa mukati.
Chifukwa icho chikukhozga yayi: khalidwe. Palije mphambano ya mtundu. Mabatire ghakupangika na makampani ghamoza mu nthowa yiliyose.
Ivyo Maforamu Ghakuyowoya Nadi
Nkhupatura nyengo yinandi chomene kuŵazga maforamu gha vipangizo. Apa pali ivyo ŵakugwira ntchito nadi ŵakuyowoya pa mabatire ghakuguliska:
Kufuma ku Electrician Talk, uyo wakugwiliskira ntchito ngalaŵa: "Naŵa na mwaŵi nadi na mabatire gha Trojan apo nkhakhumbikwiranga kusintha ghane ... Mabatire ghaumaliro agho nkhagura nkhasanga kufuma ku Sam. Ghakutchipa ndipo ghakuwoneka kuti ghakugwira ntchito makora."
Munthu munyake uyo wakugwiliskira ntchito pa foramu yeneyiyo, wakuwona mwakupambana: "Naŵa na mwaŵi ukuru na mabatire ghakufuma ku masitolo gha vigaŵa vya magalimoto gha NAPA, pa nkhani ya suzgo ili" - wakuyowoya za nkhani za sulfation na mabatire ghakutchipa agho ghakukhala pa mashelufu nyengo yitali chomene.
Kufuma mu Garage Journal, kudumbiskana za mabatire ghakukwezga sizala mwakudunjika: "Mungaŵasanga pa Amazon, wonani waka 24 volt pa charger ya vipangizo. Icho chikukhumbikwa yayi kuŵa nga umo muliri sono."
Kweniso pali chitetezo-mzinda wakwamba, ndipo nawo ŵakubudiska yayi. Munthu munyake uyo wakayowoyapo pa foramu ya Mike Holt wakati: “Pa chipangizo chilichose nga ni chikweŵe cha sizala icho chili na masuzgo ghakuru ghakukhwaskana na chivikiriro, ningakhwaska yayi chilichose icho chikazomerezgeka yayi na awo ŵakachipanga.”
Apa ndipo ine ningalemba chinthu chinyake nga ni "mawonekero ghose ghaŵiri ghali na uwemi" kweni kuyowoya unenesko ndiyo cop -kufuma. Apa pali malo ghane:
Usange mukuyendeska ngalaŵa ndipo muli na munthu munyake pa ŵanchito awo ŵakumanya umo mabatire ghakugwilira ntchito, mugule aftermarket. Ivyo mwasunga ni vyaunenesko ndipo ngozi njakucepa para mwakhozgera kuti vikukolerana pambere mundapemphe. Usange ndimwe mweneko wa lift yumoza- uyo wakukhumba yayi kufufuza vyakupangika vya GC2 terminal, mulipire msonkho wa OEM na kulutilira na umoyo winu.
Suzgo la Kulimbana
Chigaŵa chakulondezgapo ichi ntchakuzirwa chomene kuluska chilichose icho chili mu nkhani iyi.
Ma lift gha sizala ghakugwiriskira ncito kulemera kwa batire nga ni mtundu wa mtundu. Mawerengero gha kukhazikika kwa pulatifomu ghakughanaghana kuti unandi unyake ukukhala mu chipinda cha mabatire. Kwa ma 24V ghanandi ghakukwezga, agho ghali pafupifupi mapaundi 248 - mabatire ghanayi gha lead-asidi pafupifupi mapaundi 62 ghaliyose.
Mabatire gha lithiamu ghakulemera hafu ya nkhongono zakuyana waka.
Munthu munyake uyo wakugwiliskira ntchito foramu ya magesi ya Mike Holt wakalongosora chifukwa icho suzgo ili liliri:
"Malift ghanandi ghakapangika na mabatire nga ni chigaŵa cha counterweight! Mabatire gha lithiamu ghakupepuka chomene kuluska mabatire ghose gha AGM na FLA, ndipo kanandi ghakuzomerezgeka yayi kugwiliskira ntchito mu lift, kupatulapo para lift yikapangika na mabatire agha mu maghanoghano. "
Ichi nchifukwa cha kusindikizga makora kwa garanti yayi. Ichi nchinthu cha sayansi. Chepeskani counterweight na 100+ mapaundi kwambura kulipira ndipo mukusintha tip-pa mzere. Ŵanthu ŵakugwira ntchito pa mtunda pa mapulatifomu agha.
Vipangizo viwemi vyakusinthira lithiamu vikusazgapo viyezgo vya ballast. Phukusi la BigBattery lakukwezga sizala likusazgapo mapaundi 91 gha chisulo kuti likwaniske mapaundi 248 ghachoko waka. Kweni nawona vipangizo vyakusinthira vyakutchipa ivyo vikujumphizga vyose ivi, ndipo nayowoya na ŵamakaniko ŵa kampani yakupanga renti awo ŵakaŵika mapaketi gha lithiamu kwambura kumanya kuti kulemera kwake nkhwakuzirwa.
Wonani chipinda cha mabatire pa lifti yinu. Pakwenera kuŵa chimanyikwiro chakulongosora kulemera kwakuŵikika. Usange mukughanaghana vya kusintha lithiamu, wonani kuti mabatire ghose gha - pamoza na ballast yiliyose yakusazgikirapo - ghakukwaniska nambala iyo. Lembani. Sungani vyakulembeka vya fayilo yinu yakuwonera.
Kunozga Unenesko
Nkhuchita nga kuti kusunga lead-asidi nkhwakusuzga yayi. Ndimo viliri yayi. Kweniso ni kanthu yayi.
Lead-acid wakusefukira wakukhumbikwira maji ghakusazgikira nyengo zose. Umo vikuŵira nyengo zose vikuthemba pa nkhongono ya kugwiliskira ntchito na umo ŵakulipilira. Malo ghakupangira renti ghakugwiliskira ntchito chomene ghangawona umo maji ghaliri pa masabata ghaŵiri ghose. Vipangizo vyakupepuka-vyakugwira ntchito panji mwezi uliwose. Dumphani nyengo yitali mwakukwana ndipo mukuvumbura mbale, kufulumiziska sulfation, kukoma batire mwaluŵiro.
Munthu munyake uyo wakugwira ntchito pa Heavy Equipment Forums wakalongosora umo ŵanandi awo ŵakugwira ntchito pa ngalaŵa ŵazamumanyira:
"Mu mndandanda, mabatire gha 'umaliro' gha mndandanda ghakumalizga kugwira ntchito yinandi ... Batiri pafupi na neg terminal yikakhumbikwiranga maji ghanandi, ndipo batiri pafupi na pos terminal."
Icho ni vyaka 20 vya mawoko-pa luso la kuyowoya. Mabatire mu chingwe cha mndandanda wakuvwara mwakuyana yayi. Awo ŵali ku vigaŵa vyakujumphizga vya magesi ŵakugwira ntchito mwamwamphu. Usange mukuwoneseska waka batire limoza para mukusazgako maji, mukwenera kuti mukusoŵa agho ghakukhumbikwira chomene.
Mabatire gha AGM ghakuwuskapo nkhani ya kuthilira kweni ghakuguliska 40-60% chomene pakwamba. Lithium wakuwuskapo vyose vyakunozga kweni vikudura 2-3x pakwamba.
Apa ndipo kusankhana kwane kukulongora: kwa ntchito za malonda zakuchimbira maora ghakujumpha 4-5 zuŵa lililose, masamu ghakunozga pa lead-acid ghakuŵa ghaheni mwaluŵiro. Tikughanaghana kuti maora ghakugwira ntchito ghakukwana 15-30 pachaka pa lifti yiliyose pa kupwelelera mabatire - kuwoneseska maji, kutozga terminal, kuŵika ndalama zakuyana waka, kuyezga nkhongono yakuguza vinthu usange mukuchita makora. Multiply kuti kuzungulira ngalaŵa. Sazgilanipo mtengo wa nyengo yakuleka nchito para munthu wakuluwa ndipo batire latondeka pakati pa pulojekiti.
Lithium walije masuzgo agha. Icho nchiyowoyero cha kuguliska yayi, nchaunenesko waka.
Masamu gha vyaka khumi-
Waliyose wakuŵika maghanoghano ghake pa mtengo wakugulira. Pafupifupi palije uyo wakupenda mtengo wose pa nyengo yeneco ya mweneko.
Lead-mabatire gha asidi mu zuŵa lililose-kugwiriskira ncito sizala lifts kumara myezi 18-24 pambere nkhongono zake zindapangiske kuti ziŵe zambura kugwira nchito. Ŵanyake ŵakupokera vichoko, chomenechomene mu malo ghakotcha panji para ŵakulipiliska mwakupambanapambana. Kwa vyaka 10, mukugura mabatire ghakukwana 6 panji 7.
Mapaketi gha lithiamu agho ghakupimika kuti ghaŵe ghakukwana 3,000+ ghangagwira ntchito kwa vyaka khumi kwambura kusinthika para ghakugwiriskirika nchito pa malonda.
Kuyaniska kwa mtengo wa vyaka khumi - kwa sizala yimoza ya 24V yakukwezga:
Nthowa ya asidi ya Lead-: $800 paketi yakwamba, yikasinthika nyengo 6=$4,800 mu mabatire. Sazgilanipo $2,000 mu ntchito yakunozga pa 120+ kuwoneseska maji, kutozga terminal, na milimo yakuyana waka. Sazgilanipo kutayika kwa nkhongono ya kulipira - mkuŵa - asidi wakutaya 20-25% ya nkhongono yakunjilirapo nga ni kutentha. Yitani kuti $ 7,000-8,000 yose pamoza.
Nthowa ya lithiamu: $ 2,500 paketi yakwamba, zero m'malo mwa vyaka khumi. Pafupi-zero kunozga. 95% kulipira makora. Yitani kuti $2,800-3,200 yose pamoza kusazgapo chaja usange vikukhumbikwa.
Mtengo wa chidindo ukuyowoya kuti lead-asidi ukudura chomene. Unenesko wa vyaka khumi - wakuti lithiamu wakuguliska 60% pachoko.
Vyakusangikamo vyakusintha kwa Fleet
Ivi ni vyakughanaghana yayi.
SPIDERWAY wakalemba kampani yinyake ya ku Hungary iyo yikasintha mabatire gha magesi gha SkyJack 10 kuŵa mabatire gha LiFePO4 kukwambilira kwa 2025. Ivyo vikachitika mu nyengo yakugwira ntchito iyi: nyengo yakugwilira ntchito pa pulatifomu yikasintha chomene kuluska 25%, ndalama zakunozga mabatire zikakhira kufika pafupi na zero, nyengo yakuzizima chomene ku Europe. ROI yose yikakwaniskika mu myezi 18.
Lithium Lift wakasindikizga nkhani yinyake pa malo ghakugaŵira vinthu gha 3PL gha ku Texas agho ghakasintha ma forklift gha magesi 50 gha Class 1. Ivyo vikuwoneka kuti vikusungika: $2.9 miliyoni pa vyaka 8 pakuyaniska na kulutilira kugwiliskira ntchito lead-acid, ivyo vikwimira kuchepeska kwa 56% kwa ndalama zose za magesi. Kupumula-nanga ni pa myezi 31. Malo gha chipinda cha mabatire ghakagwiriskirika nchitoso kuti ghasungikepo pamanyuma pa kuwuskapo vyakupangika vyakusinthana. (lithiyamu kukwezga.com)
Kuyezgelera kwakukuru kwa ngalaŵa na Green Cubes Technology mu mayuniti 80 kukawoneska kuti $ 4.2 miliyoni mu kuchepeska kwa ndalama zakugwiliskira ntchito kwa vyaka vinkhondi, ndipo ROI yikakwaniskika mu myezi 12. Kupanga vinthu kukakwera 30% kufuma pa kuwuskapo kusintha kwa batire-kufuma pa nyengo yakuleka ntchito.
Manambala agha ghakukhwaskana na malo gha malonda ghakugwiriskira nchito chomene-. Lift iyo yikuchitika maora ghaŵiri pa zuŵa yizamuwona yayi nyengo yakulipira yakuyana waka.
Kuchaja na nyengo yakuleka ntchito
Kuchaja kwa asidi kwa lead-kutola maora 8-12 kuti kuzungulira kose. Mukwenera kuŵaleka kuti ŵazizime pambere mundawelere ku kugwiliskira ntchito chomene. Multi-shift operations panji zikuzomerezga kuchepeska nyengo yakuchitira panji kusunga mapaketi gha mabatire ghakukhalira ghakusinthana pakati pa zuŵa.
Ivyo ŵanyake ŵakuyowoya kufuma ku Hy-Brid Lifts vikulongosora umo ŵanandi awo ŵakugwira ntchito ŵakumanya yayi:
"Hy-Brid Lifts yili na ma charger gha vinjeru agho ghangatora yayi charge usange mabatire ghakukhira pasi pa 7V DC."
Kufumiska kwakuya kukukoma lead-kemistri ya asidi. Kuthamanga batire pansi pa 10.5V yose pamoza (1.75V pa selo) ndipo mwaŵa na sulfation yakunanga mwaluŵiro iyo yikufupikiska umoyo wakukhalira panji kunanga batire mwakukwana. Chinthu chinyake kufuma ku Hy-Brid's materials: "Muleke kusefa batire pasi pa 10.5V panji 1.75V pa selo chifukwa ichi chikufupikiska chomene umoyo wa batire ndipo chingananga batire lose."
Kutentha kukusazgirako nkhani izi. Batiri iyo yili na magesi ghose pa 80℃F yikukhira kufika pa 65% pa 32℃F. Pa 0℃F, mukufika pa 40% ya nkhongono. Malo ghakuzengapo gha nyengo yakuzizima-mu nyengo ya kumpoto ghakulimbana na ivi nyengo zose.
Lithium wakulimbana na kuzizima makora, wakulipiliska mu maora 2-4, wakuzizipizga mwaŵi wakulipiliska pa nyengo ya kupumura kwambura kunangika, ndipo wakukhumba yayi kusinthaniska vyakupangika. Pa ntchito za mashifiti ghanandi, kuwuskapo nyengo yakuleka nchito pera kungapangiska kuti ndalama zakusinthira ziŵe zakwenelera mu chaka chakwamba.
Vinthu vya Waranti
Kulongosora mwaluŵiro chifukwa ichi chikwiza nyengo zose: kugwiliskira ntchito mabatire ghakuguliskika pamanyuma kukupangiska yayi kuti chigomezgo cha chipangizo chinu chileke kuŵapo. Lamulo la Magnuson-Moss Warranty likukanizga awo ŵakupanga vinthu kuti ŵaleke kukhumba vigaŵa vyakulembeka na zina lake kwambura kuti ŵavipeleka kwawanangwa.
JLG, Genie, Skyjack - palije na yumoza wa iwo uyo wangawuskapo chigomezgo chifukwa chakuti mukagura mabatire gha Trojan kwizira mwa wakugaŵira m’malo mwa wakuguliska wawo.
Kupatulapo: usange chigaŵa cha aftermarket chikupangiska kuti vinthu vipwetekeke pamanyuma. Ŵikani mabatire ghambura kwenelera, fupiskani bolodi lakulaŵilira, ndipo enya, kutondeka uku kukuwira kuwaro kwa garanti. Katundu wa ukaboni wali pa wakupanga kuti walongore chigaŵa cha aftermarket icho chikapangiska suzgo.
Sungani vikalata vinu. Ma risiti, vyakumanyikwa, mazuŵa ghakuŵikamo. Wonani kusintha kulikose kwa vigaŵa mu viphapha vinu vyakuwonera vya chaka na chaka.
Kasi Ni Njani Wakwenera Kugura Vichi .
OEM kulongozga-asidi:
Ŵanthu awo ŵali na nyumba yimoza kwambura ŵanchito ŵakunozga. Makampani agho ghakuwona kuti mabuku ghakuŵa ghambura kusuzga kuluska kuseva ndalama. Nyengo izo mungakhozgera yayi ivyo vikuyowoyeka mu batire mukati.
Pamanyuma pa msika wakulongozgera-asidi:
Fleet ntchito na luso luso. Waliyose wakufwatuka kukhozgera kukolerana kwa GC2 / GC8 / L16. Ntchito apo 30-40% kusunga pa paketi nkhwakuzirwa chomene kuluska kuŵa wakunozga kwa wakuguliska.
Kusintha kwa lithiamu:
Maboti gha renti. Multi-kusintha kwa malonda. Malo ghaliyose agho nyengo yakupumulira yikuguliska ndalama zenizeni. Kugwiriskira ncito kwakukwana - uko mukusintha mapaketi gha asidi gha lead- myezi 18 yiliyose.
Lekani lithiamu usange:
Lift yinu yikuchitika pasi pa maora 3-4 zuŵa lililose, mukusintha lead-acid pafupipafupi yayi, ndipo muli na vipangizo vya vyaka makumi ghanandi apo ndalama zakusintha zikupangiska fundo yayi pakulimbana na umoyo wakukhumbikwa uwo ukukhalilira.
Malo ghithu
Tikupanga mabatire gha lithiamu ghakupangira vinthu vyakugwiliskira ntchito. Nchakuwonekerathu kuti umo tikuwonera vinthu vikutemwa luso ilo.
Kweni ulongozgi uwu ngwa pa charu chose yayi. Lead-acid wachali wakuzirwa ku mapulogalamu ghakugwiriskira ntchito ghachoko -. Asidi wakupangika na Trojan, Crown, panji US Battery wakupereka ntchito yakugomezgeka pa mtengo wakukwana. Chisankho cha OEM vs aftermarket pa lead-asidi chikukhwaskana na kuŵa na mwaŵi na kulemba, mtundu yayi.
Ku malo agho lithiamu wakuwina kwambura kukayikiska: ntchito za malonda zikuchitika mwakulimbikira, kusintha kwa nyengo zinandi, malo gha renti apo nyengo yakugwira ntchito yikupangiska kuti ndalama zisangike. Uwemi wa TCO ukusazgikira chaka chilichose. Kufumiskikapo kwa kunozga kukufwatura ŵasayansi kuti ŵachitenge ntchito zapachanya- zakuzirwa. Kusinthasintha kwa kulipira kukuwuskapo vigaŵa vyose vya mutu wakupweteka.
Usange ivi vikulongosora umo mukuchitira ndipo mucali kugura lead-acid myezi 18 yiliyose, mukuleka ndalama pa thebulu.
Mafumbo ghakukhwaskana na kukolerana kwa mabatire gha JLG, Genie, Skyjack, Haulotte, panji mitundu yinyake yakukwezga sizala? Gulu lithu la ukadaulo lingawona mndandanda wa vipangizo vinu na umo vikugwilira ntchito. Palije kuchichizgika, palije kuchichizgika. Tingakhumba kumuwovyani kuti musankhi umampha kuluska kumuguliskani chinthu cho chikoliyana cha ndi vo mwapempha.
